SQlab 选择超软 TPE 实现骑行短裤的最佳压力分布
骑行短裤采用凯柏胶宝® 创新 TPE 层衬垫可提供持久舒适感
体育行业迎来蓬勃发展,德国街头的自行车数量远超过以往。无论是普通自行车还是电池助力自行车,这种交通工具在消费者中的受欢迎程度前所未有。Fahrrad-Monitor 在 2020 年开展的一项调查显示,85% 的受访者表示健身是他们骑行的主要原因,超过三分之二的受访者更注重骑行的环保层面。与此同时,对高质量骑行装备的需求也在不断增长,这些设备将对骑行体验产生极大的影响。其中最重要的装备就是:骑行短裤。骑行短裤必须外表时尚,采用高性能材料制作,最重要的是,为实现舒适度,它需要在内部恰当的位置添加衬垫。无论是长途骑行或是比赛,为了防止骑行过程对身体产生的不适感,一家位于慕尼黑的公司, SQlab 选择了超软 TPE 作为其新款短裤的衬垫材料。最终的成品达到了高质量、符合人体工程学且经久耐用的效果,可以让骑手真正专注于享受骑行乐趣。
在产品开发的过程中,SQlab 的首要考量就是在骑行过程中的人体工程学和健康。为了达到这样的目标,公司不断提升其研发水准。为了让质量达到全新高度,公司团队开始寻找一种非常柔软的热塑性弹性体 (TPE) 材料。剪切力是影响骑行舒适度的主要问题,如何缓解这个问题也成为团队研发的侧重点。高质量 TPE 可以均匀分配力量,减少颠簸路面或长途骑行过程中对身体造成的压力。其他标准还包括:良好的加工性能、皮肤耐受性和产品生命周期内的卓越品质。虽然每一项要求都可以找到现有的 TPE 材料解决方案,但如何用一种材料解决所有问题却是一个不小的挑战。
凯柏胶宝®下一代超软 TPE 的硬度范围为 30 至 50 邵氏 00 硬度(或 45 至 70 VLRH(极低橡胶硬度)),可提供良好的机械性能,室温下具有极佳的压缩永久变形性能。
与具有相似效果的其他解决方案相比,这种材料即使在极端压力下也能保持出色的穿着舒适度,是其最突出的优势。此外,这种材料还可以使用注塑成型和 3D 打印进行加工。除了根据 ISO 10993-10(皮肤刺激性)对产品进行的测试,这种超软 TPE 还获得其他必要的批准,符合其他标准要求例如:
- EN 71
- 可定制颜色
- 符合 REACH 和 RoHS 规定
SQlab 研究测试和技术部门的 Lukas Bucht 总结道:“与凯柏胶宝®的合作促成了该项目的成功。从规划到测试再到最终产品的细微调整,我们在整个过程中都得到大力支持和中肯建议。” 合作最终带来了兼具美观度和穿着效果的理想产品。“在 ONE10 和 ONE11 SQ 款式的骑行短裤中,我们使用性能可靠的 TPE 作为衬垫。我们相信这种材料,骑手也将更长久地从中获益。”
凯柏胶宝®提供类型丰富的超软 TPE 系列,可根据客户的不同要求提供最佳解决方案。该系列产品现已在全球上市。
SQlab has chosen Supersoft TPE for optimum pressure distribution in cycling shorts
Cycling shorts padded with innovative TPE layer from KRAIBURG TPE provide lasting comfort
The sports sector is booming and more people than ever are cycling on the streets in Germany. Whether or not it’s boosted with electric power, getting about on two wheels is popular, with a 2020 Fahrrad-Monitor survey showing that 85% of participants say fitness is their reason for cycling, while more than two-thirds of the participants put the emphasis on environmental protection. At the same time, there is growing demand for high-quality equipment that will have a positive effect on the cycling experience. Top of the list: Cycling shorts.
The garment has to be stylish, made of functional material and, above all, it needs to be smartly padded. Whether it’s for extended tours or racing – to prevent bike tours from turning into hell rides, SQlab, a Munich company, has selected Supersoft TPE for its new shorts padding. The result is outstandingly high-quality, ergonomic, and durable trouser pads – so you can concentrate on just enjoying the cycling.
SQlab’s top priorities in product development are ergonomics and health when cycling. These are the targets that carry the company’s research and development forward at a constantly high level. To take quality to the next level, the team was looking for a very soft thermoplastic elastomer (TPE). The focus was also on shear forces, which are the main factor involved in cycling comfort. A high-quality TPE distributes the forces homogeneously and thus reduces the pressure caused during demanding or long bike tours. Other criteria are very good processing properties, skin tolerance and outstanding quality during the product’s lifetime. Although these requirements, taken separately, could be met using established TPEs, the challenge was to find a single solution for all of the factors.
The NEXT GENERATION Supersoft TPEs from KRAIBURG TPE cover a hardness range from 30 to 50 Shore 00 or 45 to 70 VLRH (Very Low Rubber Hardness) and provide good mechanical properties and excellent compression set at room temperature.
In contrast to other solutions with similar values, this one stands out because the wearing comfort remains excellent even with extreme strain. In addition, the materials can be processed using both injection molding and 3D printing. The materials were also tested in accordance with ISO 10993-10 (skin irritation), have received other approvals and comply with additional standards:
- EN 71
- Color customizable
- REACH and RoHS are met
“Collaborating with KRAIBURG TPE contributed to the success of the project. We received excellent support and advice from planning to testing through to fine-tuning the final product,” sums up Lukas Bucht from Research Test and Technology at SQlab. But the result is certainly also visually appealing and wearable. “In the padding for the ONE10 and ONE11 SQ shorts, we’re using the reliable TPE, which we believe in and which our customers will also be able to enjoy for a long time.”
KRAIBURG TPE offers various Supersoft TPEs as a series in order to be able to provide optimal solutions for different requirements. The series is now available worldwide.
凯柏胶宝® - 快览
- 总部和生产基地:瓦尔德克赖堡/德国
- 区域总部和生产基地:吉隆坡/马来西亚,亚特兰大/美国
- 产品:热塑性弹性体化合物
- 品牌:热塑宝、科柔宝®、高温宝和尼塑宝®
- 市场:欧洲、美洲、亚太地区
- 员工:660