凯柏胶宝® 树立食品接触应用材料的新标准
适用于接触高脂肪食物的全新热塑宝 K 系列 TPE
凭借两大新 TPE 系列——FC/CM1 和 FC/CM2,凯柏胶宝® 可满足最重要的食品接触材料标准:欧盟法规(EU)第 10/2011 号和美国食品药品管理局(FDA)联邦法规第 21 条(21CFR)。这些新系列专为食品接触应用而开发,并能提供舒适的触感和优越的感官特性。目标应用领域包括可重复使用的包装、计量阀和食品容器。
客户对环境保护和可持续性的意识日益增强,因此对可重复使用产品的需求也不断增长。其中典型的例子就是食品容器,如饭盒、摇摇杯和带盖碗,其密封胶圈通常都由热塑性弹性体制成。
然而,这些成品需要采用可靠的材料制成,才能确保它们长期使用对人体无害。食品接触材料的一系列标准——欧盟法规第 10/2011 条规定了在这种情况下允许材料成分迁移的严格限制。对于其化合物成分,凯柏胶宝® 还符合美国食品药品管理局(FDA)的联邦法规第 21 条(21CFR)法规。
结合对成品的精心设计和 FC/CM1 与 FC/CM2 系列的新配方成分,这一系列的化合产品可满足法定的迁移规定。
“近年来,我们在这个课题上进行了深入研究,投入了大量资金研发食品接触用途的新型 TPS 化合物,”凯柏胶宝® 首席执行官 Franz Hinterecker 说道。“在此过程中,我们进行了全面的分析和迁移研究,精确计算出迁移特性,并将其转移到商业 TPS 类型的配方中。”
Franz Hinterecker 还提到热塑性化合物由于其成分极其可变,因而可能表现出非常复杂的迁移行为。“因此,最好的办法是根据预期要接触的介质——如食用油和高脂肪食品(蛋黄酱、调味料、肉等)尽可能精确地调整各个系列的配方。为了确保材料具有预期性能,我们在配制材料时对迁移潜力采取了整体和特定的工艺手段。
与常见的 TPS 相比,热塑宝 K 系列新开发的 FC/CM1 和 FC/CM2 系列可显著改善迁移控制,完全符合上述法规标准。它们的最小迁移潜力使其特别适合直接接触高脂肪食品的应用。
此外,凯柏胶宝® 新型材料的出色表面触感和力学性能为可重复使用的容器和密封盖提供了较长的使用寿命。由于这种材料具有出色的弹性恢复性能,因此特别适合食品包装的密封系统和计量阀。这两种全新系列产品提供了许多与处理技术相关的可能性,甚至可以实现复杂的几何形状。这些化合产品现已在全球上市。
凯柏胶宝® 将在 K 2019 展会期间(6 号展厅,C-58-04 展位)展示其热塑宝 K 的两种新型热塑性弹性体系列。
KRAIBURG TPE is setting new standards in applications with food contact
New THERMOLAST® K compounds for applications with contact to fatty food
With its two new compound series, FC/CM1 and FC/CM2, KRAIBURG TPE meets the most important set of rules on applications with food contact: Commission Regulation (EU) No 10/2011 and Code of Federal Regulations Title 21 (21CFR) of the U.S. Food and Drug Administration (FDA). These new series have been especially developed for applications with food contact and additionally provide pleasant touch characteristics and enhanced organoleptic properties. The target applications include reusable packaging, dosing valves and food dispensers.
The customers’ increasing awareness of environmental protection and sustainability has led to continuously growing demand for reusable products. Typical examples are food containers such as lunch boxes, shakers, and bowls with lids, which the seals are often made of thermoplastic elastomers.
The use of these end products, however, requires reliable materials to ensure that they are physiologically harmless for a long-term period. The relevant set of rules for plastics applications with direct food contact – Regulation (EU) No 10/2011 – defines strict limits for permitted migration of the materials’ ingredients in this context. Due to the composition of its compounds, KRAIBURG TPE also meets the requirements of Code of Federal Regulations Title 21 (21CFR) of the U.S. Food and Drug Administration (FDA).
Combined with well-thought-out designs of the end products and new formulation compositions of the FC/CM1 and FC/CM2 series, components will meet the legal migration limits.
“In recent years, we have worked intensively on this matter and invested heavily in the research and development of new TPS compounds intended for food contact use,” says Franz Hinterecker, CEO at KRAIBURG TPE. “In this process, comprehensive analyzes and migration studies have enabled us to determine precise bases for calculating migration properties and transfer them to the formulation of commercial TPS types.”
In this context, Franz Hinterecker also refers to the fact that TPE compounds may show a very complex migration behavior due to their extremely variable composition. “The silver bullet therefore is to tailor the formulations of individual series as precisely as possible to the expected contact media such as edible oils and fatty foods (mayonnaise, dressings and sauces, meat, etc.). To ensure that it works as intended, we took both a holistic and specific approach to the migration potential in formulating the materials.
The newly developed THERMOLAST® K compounds from the FC/CM1 and FC/CM2 series enable a significantly improved migration control as compared to usual TPS – fully in line with the regulatory set of rules mentioned above. Their minimized migration potential makes them particularly suitable for use in applications with direct contact to fatty food.
In addition, the outstanding surface quality and mechanical properties of the new materials from KRAIBURG TPE provide reusable containers and lids with a long service life. Due to the materials’ excellent elastic recovery, they are perfectly suitable for closure systems and dosing valves of food packaging. The two new series provide many possibilities relating to processing technology, thus making it possible to implement even complex geometries. The compounds are now available worldwide.
KRAIBURG TPE will present its two new TPE series from the THERMOLAST® K family at K 2019 (hall 6, booth C-58-04)
凯柏胶宝® - 快览
- 总部和生产基地:瓦尔德克赖堡/德国
- 区域总部和生产基地:吉隆坡/马来西亚,亚特兰大/美国
- 产品:热塑性弹性体化合物
- 品牌:热塑宝、科柔宝®、高温宝和尼塑宝®
- 市场:欧洲、美洲、亚太地区
- 员工:660